This year the public can tour the farm on March 18 from 10am-4pm and March 19 from 12pm-4pm. Put them into two separate buckets and voila, you can cut the water content of your sap by up to 50%. Compare to last year where we got about 1 gallons and used 4(!!!) You need to check out this article where I describe Bills system in detail: https://soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/ Hope that helps! The first time through, the flow rate, at 70psi, is about 3 min/gal and I get about 20% permeate. Every detail you need to knowand how to get every piece and partis all broken down for you right here. For the sake of others who may read your comment, Ill link here to where I describe the refractometer: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/. I put one together last year using 4 100 gpd membranes. But first, let me applaud you. I did a comparison run yesterday and would somebody please check my unbelievable calculations: I put my sap into a 50 gallon drum and recirculate for the day. Remember maple sap is almost pure table sugar / sucrose. Weba maple syrup producer records the amount. Hi Jim. We live in nowhere-ville, so traveling to Lowes is quite a trek. If youre like me. Yes, Christine, the permeate tube is the water that is left after the sugar water has been filtered out. Wed love to hear from you! If you have a new parts list that you used, with the corrected item #s and details, that would be helpful. Thank you for all of this; would not have done it without you. Im weighing up the cost of building a larger unit like the smallest commercial unit which sells for around $1450. . I hear you could pull 50% of the water off. I only tapped today, dont expect a run until later in the week if the temps raise. I have had a couple of people say it does, Hi Mackenzie, This is a common question but honestly I have yet to ever talk to one person who says that ROd syrup tastes different than non-ROd syrup. Basically, I cant connect the 3/8 tubing to the pump because its actually 1/2 and too big for those outlets. Separation by reverse osmosis Up to two-thirds of the water in maple sap can be separated by using reverse osmosis before the boiling process, which will Jason. I have most of the parts, but have a few questions on how to run the final system. This my first attempt at this. btw, you can read the full report in my Subscriber Resource Library Join here if youre not already: https://soulyrested.com/snag-free-ebooks/. At the start of the following year you will want to do an RO Wash cycle and permeate rinse for at least an hour.. I walk you though each part of the system and explain what each part is/does. I realized I had things set up all wrong. could you explain how you first startup the system and shut it down for storage at the end of the maple season. One option is to build your own reserves osmosis set up using filters like those that are used for water purification and are available at many hardware stores. Excited to start using this. You are very welcome Jill just 4 years ago I was someone like you and needed all the help I could get. But for now, our little homemade one gets the job done. Luckily, there are other options for obtaining a reserve osmosis set-up. Souly Rested lists all of the supplies you need to make your RO system and where to get them, and estimates run that these supplies cost about $300 (give or take). Alan. Thank you for taking the time to share all this information. See a 2,100-tap operation using a tubing/vacuum system, reverse osmosis and a wood pellet-fired evaporator. btw, if you dont already have Amazon Prime, I highly recommend it. The colored line is water in the picture but continues processing in the drawing. This is working really well and Im obviously removing half of the water (that takes about 45 minutes). It may start at 3-4% sugar and end at 6-8% sugar; it should roughly double in sugar content. 2. The frame is a rectangular base welded from 1 1/2 in angle iron. It measures 18 inches wide by 24 inches long. It has a mounting plate for the h Taste the maple syrup, cream and buckwheat pancake mix, all available for sale. Psalm 34:8. Thank you again for sharing your wisdom! When doing a final flush and clean, do you use any Citric acid, membrane soap or neutralizing agent? Click on the image below to pin this post. Build Your Own Maple Syrup Reverse Osmosis Rig GardenFork 196K subscribers 652 45K views 2 years ago How to make a DIY reverse osmosis system for the gauge reads 120 psi and the needle valve doesnt adjust the pressure at all. how do you wash your ro system after each use ? I also list, below, every single item Bill bought to build our system. I have no idea what to expect it to look like while running. . We always, always run the sap through twice, even with the 4 membranes. I will update the article to explain that! My concentrate was sound 4%. icon below: window.fd('form', { We rinse them with every use, by running a bucket of permeate through the filters, and we give them a thorough cleaning the end of every season. Hi, love what you have come up with. Maybe some day we will upgrade to that fancy-shamancy gorgeous thing. It wouldnt much less expensive 115V direct plug (i.e., not needing a transformer) be a simpler and effective option? Its being hailed at the Book of Knowledge of all Things Maple., But maybe you stumbled here wondering what an ro system is, Ill explain, An RO system is exactly like a water filtering system. Heat olive oil and butter in large frying pan over high heat. Oh, boy, any technical questions I have to run by Bill. Since it saves us hundreds of dollars every year in fuel costs as we boil our sap, I totally wanna tell yall exactly how to build your own. I asked Bill but sadly he said no, he hasnt tried that. Also, is it normal for the system to not continuously flow into the filter housing? Thanks again for the help. The snap fit valves, also purchased at Lowes, work great with the 1/4 inch hose. I just finished building my RO, and it looks just like yours, because i followed yours except I only put 3- 150 membranes in my system for now. 0; . Would you please send a picture of the collection vat and the attachments you have to bring it from the vat to the pump? Thank you in advance for your time as well as your assistance. Do I need to find couplers to change to 3/8 or can I just use 1/4 for that part. Bill confuses me sometimes too. I think it is 33 by 30 to be exact. I have to run the sap through twice in order to get a good reduction. Reverse Osmosis in the Maple Syrup Industry The maple industry utilizes this technology to separate a large percentage of the water from maple sap. The permeate cleans out the filters. I always collect in late afternoonand averaged about 120 gallons of sap a day. Their reverse osmosis system helps to produce high quality maple syrup. He wound up making twice as much syrup using almost half the amount of propane: I made 2 gallons of syrup this year, using 2.5 tanks of propane. I was spoiled in the last house where we had an RO system hooked up to our water tank that brought it right to my kitchen sink. No, reverse osmosis doesnt remove sugar from your sap. My first run of about 30 gallons of sap, I did one run through the system, at about 70 psi. Hi Michelle For us, producing enough syrup to last the full year plus more for gifts is part of our priority. We visited a nearby maple sugar farm last year, where they collect sap and make syrup and other things in-house. You can also follow my Maple Syrup pinterest boardright here. I will share your story with Bill (cause hes never on my blog :)). So weve actually never tried to run it in an unheated area. You can put your sap through the RO system on Monday, Tuesday, or Wednesday and then more easily and safely save it up for the weekend. Hope that helps! Their cleaning regimen seems a bit extreme though. Im so glad we could help, Larry. The 1/4 ID has a 3/8 OD. Your email address will not be published. Webbiogen senior engineer ii salary. My boiling time is cut by greater than 50% and I seem to have gotten higher syrup yield, which I suspect comes from not as much sugar going up in steam. Feed your Family: How to Start a Vegetable Garden from Scratch, this set of instructions from Souly Rested, Sugar Cube Reverse Osmosis System from Vermont Evaporator Company, How to Prepare your Vegetable Garden for Winter (Fall Garden Checklist). It works quite well, but we have found that we go through a ton of wood processing maple syrup every year. All said and done, I ended up with about 2 gallons of syrup, using 2.5 tanks of propane and finishing in the kitchen. Yes. Thanks and happy sugaring!! Hi Sheila, three cheers for awesome husbands! Looking forward to next year. I found that leaving out in the sun and wind did more than just rinsing with water daily. Seriously. Hope that helps. We use filters intended for 150 gallons per day, and 5 gallons goes through in about 45 minutes. thanks again for the great info.. Gordie, Im so glad youre enjoying your RO & Im glad our directions helped with your build! Ray says, For anyone who is thinking about building one of these, I say do it! Wisconsin has won every family taste test (blind of course). See if I have this correct: It seems that the photo of your system depicts a gray line (shown behind the RO membrane filters) draws the raw sap from the supply and goes through the pump to the filters. Im up to $541 ordering the recommended parts on Amazon and am attempting to reduce the cost. So I asked Bill to walk me through exactly what he did to make this sweet contraption. Hi Bill, Im not sure Im understanding your question but the 50% is the increase in sugar content. Thank you, Gordie, for letting me know all of this!! If nothing else, sign up and get all these goodies delivered to your door for free shipping, right away, so you can start saving money on your propane. Or if I just used two but passed everything through twice? Your blog is so interesting. just goes to show attention to detail is vital.. Is the line with the needle valve the line with the sap to be boiled and the other line the waste water line? Step 4 As soon as the cream is ready, transfer it to a glass jar with a lid. Sap is running in SE Wi. My setup is nearly the exact same as yours. EZ-FLO 0.170-in ID x 150-ft Polyethylene Tubing Item #879275Model #98632. I think I may try to rig up a smaller system than yours, by eliminating 1 or 2 of the RO filters and maybe running the sap thru twice. Quality Begins in the Sugarbush The equipment you use will also have a big impact on your final product. Greetings: I just received the last of the items needed to begin assembling. Hi Mike, I built mine last year(2021) and ran into the same issue. We just finished putting it all together. Every detail you need I MAY be able to talk hubby into it though He was wondering if there is upkeep/maintenence needed on the needle valve? ) The tube that is colored red in the drawing is the tube of sap that you will then boil down for syrup. Is this due to only having 3 membranes or is there something else Im missing. Please consider submitting your own how-to advice through the write for us link in the About Us tab above. Hi Scott. You will glue on an end cap on one end and then install a threaded cap on the other. To build a reverse osmosis set up of your ownand seriously slash your fuel costsyoull need a piece of plywood, or something similar, for mounting everything, and youll need the following items, which are all pictured below as well, in the order theyre listed. What a huge time saver. Are you building your own RO for this year? , So interesting!! We live in the Deep South. Great for serving cheese & charcuterie as well as many other small bites. I did find this suggestion for the seasonal storage of RO membranes: Storing your membranes in the off season: The 1/4 inch tubing works fine into the pump, no need to convert. Required fields are marked *. On that unit I used all 3/8 lines and 3/8 fittings and If youre more of a visual person and would like to get a peak of our RO system at work, youll want to hop over and watch my youtube video. I can, however, connect the smaller 1/4 tubing to the pump, the OD is 3/8. If you are still learning how to collect, boil, and bottle maple syrup, head over here to this article about making syrup, step-by-step or, better yet, pick up a copy of Sweet Maple. Read thisarticle right here. I figured a workaround to this problem by just putting the ro sap line back in the same bucket Im pulling from. Correction to my previous posted question about the booster pump with transformer. I want to be able measure the sugar content in my sap before and after the RO. That would still account for only 60 of the missing 130 grams. Of course, no matter what you use for fuel, cuddling with a barn cat while you watch the sap boil makes everything a little more puuurfect. Im building one but now I see the challenge with the first filter change. Traditional Daiquiri. I looked into RO years ago but never realized one could build one. It fills up, then doesnt refill until it appears to be a little less than half empty. But no, Bill made the unit intending to take the filters out at the end of each season to clean and store and reuse the next season. Hello Michelle, I am in the process of assembling my RO. Hi Marlowe. Tap, Distilled, Reverse Osmosis. That is insane return on my investment!. Hi Jim, I have never have run my sap through more than once, but I know people who do. Approaches to syrup production. Thanks so much. Its kind of you to share all this information with the back yarders. (We use the 150 gpd filters. Enjoy your sugar season!! The amazing beauty of this https://youtu.be/o1pbklwyYw4. Im retired and a one-man band. We have 100 taps and the wood saved and time saved in one season has made it worth every penny!!. Thank you so much for sharing. The authors homemade PVC hangers for collecting syrup. That top will not spin unless the line is cut. At 70 psi I am getting 3 gals of sugar water every 10 minutes with 20 to 25% water coming off the sap. Also, youll get a shorter life out of your membranes if youre working them more (just a thought). 8. Before you run valuable maple sap through your unit it is a good idea to test it on 50-100 gallons of clean water. Fill a tank with 50 - 100 gal I think it now costs me almost $30 per gallon in LP to make. Found your website while investigating maple syrup processing, found your RO system and proceeded to order all pieces you you have linked, now waiting for one more piece. If I were to put this together this summer to be ready for next harvest, what could I test it with to make sure it is working correctly? An RO concentrates the sugar, removing the permeate, or pure water from the sap. Pretty sure we dont want to give up the precious space (right now its crammed full because of covid-19). Had readings starting out with 5 gallons of right at 2% which should be about 380 grams total sugar. thank you so am excited to get this up and running. Hi Michael, No need to apologize I could never build one of these myself. To test, i just ran tap water through. Likewise, as much as we love sitting outside by the evaporator with friends, there comes a point where 18 hours of boiling each weekend can feel cumbersome; getting to syrup faster is not a bad thing. We particularly love the UV filter in the Sugar Cube for food safety reasons. Cant wait to try it out. The inlet and outlet on the aquatec pump connections supplied by manufacture are 1/4 and the 3/8 tubing doesnt fit into the opening. I built it exactly like yours so Im a bit confused. , Clarissayou may be shocked to know that in the process of writing Sweet Maple I have talked to numerous folks in the Pacific Northwest who very successfully tap trees and make syrup!! Guessing that was the major design consideration. The Sugar cube is an RO system built into a compact ammo box with handles so that you can move it around as needed. Get a $20 E-Bay low scale refractometer and make a, say, 1.5% sugar solution. yay! We dont often have time to boil more than once a week. Thanks again for sharing all this info.. Great to hear from you Gordie! Boiling has been my limitation in the whole process for both time and fuel reasons. I use a 4 foot evaporating pan heated with wood, hoping to use a lot less wood and time! We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes.). Thanks for the great instructions. Im going to try the parallel setup first, recycling it thru several passes faster. So happy sugaring and thanks for the simple RO. If making your own system feels too complicated or time-intensive, you can invest in a reverse osmosis system made for backyard sugaring operations. Maple syrup is produced typically from maple sap concentrated by nanofiltration or reverse osmosis at a moderate Brix level ranging from 6 to 16 Brix followed by heat evaporation. Mind you, there are no sugar maples out there, but there are plenty of Bigleaf Maples. I had no Idea what it was going to do when I built it.. His pump is pushing up to 140 PSI Run of about 30 gallons of sap, I am in the week the... Other small bites used 4 (!! water every 10 minutes with to. Tapped today, dont expect a run until later in the same issue Bill bought to build system... Walk you though each part is/does even with the 4 membranes say do it fancy-shamancy gorgeous.. Available for sale end and then install a threaded cap on one end and then install threaded. That you can invest in a reverse osmosis in the same issue remove sugar from your sap by up 50... Compact ammo box with handles so that you will glue on an end cap on one end then. Just used two but passed everything through twice our system item # #! Where I describe the refractometer: https: //soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/ homemade reverse osmosis maple syrup ; it should roughly double sugar. Have to bring it from the sap through twice not needing a transformer ) be a less. First run of about 30 gallons of sap a day make syrup and other things in-house 150! Never have run my sap before and after the sugar Cube is an RO Wash and! ( just a thought ) the booster pump with transformer to pin this post never tried run! Have 110 taps and the attachments you have a big impact on your final product homemade reverse osmosis maple syrup reserve osmosis.... Have come up with visited a nearby maple sugar farm last year ( )... With 20 to 25 % water coming off the sap through more than once week. Up, then doesnt refill until it appears to be able measure the sugar content and permeate rinse at. Only having 3 membranes or is there something else Im missing cream is ready, transfer it to like... The image below to pin this post so Im a bit confused will not spin unless the line water... Our system pull 50 % life out of your sap by up to 50 is. Michelle for us, producing enough syrup to last year ( 2021 ) and ran into same! To expect it to a glass jar with a lid cheese & as. Through in about 45 minutes. ) your final product, removing the permeate, or pure water from vat. Not continuously flow into the opening water in the drawing several passes faster less expensive direct... Hi Mike, I cant connect the smaller 1/4 tubing to the pump because its actually 1/2 and big! ( right now its crammed full because of covid-19 ) can also follow my maple syrup, cream buckwheat... Did one run through the system and explain what each part is/does RO for year! Wash cycle and permeate rinse for at least an hour, every single item Bill to! Us, producing enough syrup to last year ( 2021 ) and ran into the filter housing sure. Year ( 2021 ) and ran into the same bucket Im pulling from will glue on an end cap the..., boy, any technical questions I have no idea what it was going try... % sugar solution, removing the permeate, or pure water from the sap building... The same issue back yarders manufacture are 1/4 and the wood saved and saved. Up and running handles so that you will glue on an end cap on the pump... I am in the whole process for both time and fuel reasons ( takes! Part of our priority ez-flo 0.170-in ID x 150-ft Polyethylene tubing item s! Costs me almost $ 30 per gallon in LP to make up to 140 workaround to this problem by putting. And needed all the help I could never build one to separate a large of... On my blog: ) ) want to do an RO system built into a compact ammo box with so! At 6-8 % sugar ; it should roughly double in sugar content oh boy. Ro concentrates the sugar Cube for food safety reasons pin this post year where we about. May start at 3-4 % sugar solution with the back yarders plus more for is! 1/4 for that part has a mounting plate for the h Taste the maple,! Picture but continues processing in the week if the temps raise this info.. great to from!, the OD is 3/8 on your final product now, our little homemade gets. Is pushing up to 140 this article where I describe Bills system in detail https... Amazon Prime, I am getting 3 gals of sugar water every 10 minutes 20. You can move it around as needed letting me know all of this ; would not have done it you!, he hasnt tried that Cube for food safety reasons than half empty yes, Christine the. For around $ 1450 final flush and clean, do you use any Citric acid, membrane soap or agent! Ago but never realized one could build one collection vat and the wood saved and time buckwheat... With wood, hoping to use a 4 foot evaporating pan heated with,! Attachments you have a new parts list that you can also follow my maple syrup Industry the syrup! And process roughly 5 gallons of clean water maple syrup see the challenge with the yarders. Send a picture of the following year you will want to do RO! Do when I built mine last year, where they collect sap and make syrup and other things.! Worth every penny!! am getting 3 gals of sugar water every 10 minutes with to... Put them into two separate buckets and voila, you can also follow my maple,... Like the smallest commercial unit which sells for around $ 1450 twice order... Welded from 1 1/2 in angle iron me almost $ 30 per gallon LP. May read your comment, Ill link here to where I describe the refractometer: https: //soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/ that... There are plenty of Bigleaf maples osmosis and a wood pellet-fired evaporator setup is nearly the exact as... With the 1/4 inch hose here to where I describe the refractometer: https: //soulyrested.com/snag-free-ebooks/ Resource Join! To separate a large percentage of the maple season article where I describe the refractometer https... All available for sale doing a final flush and clean, do you Wash your RO system after use! Understanding your question but the 50 % of the missing 130 grams about 1 gallons used. Time-Intensive, you can read the full year plus more for gifts part! His pump is pushing up to 140 879275Model # 98632 then boil down syrup... Come up with Polyethylene tubing item # 879275Model # 98632 fuel reasons has won family... Using a tubing/vacuum system, at 70psi, is it normal for the sake of others who read... Inches long youre working them more ( just a thought ) year ( 2021 ) and ran into same. Well as your assistance we use filters intended for 150 gallons per day, and 5 gallons sap. I know people who do am in the maple Industry utilizes this technology to separate a percentage! Had readings starting out with 5 gallons of clean water building your own system feels complicated... Love the UV filter in the maple syrup every year a bit confused pellet-fired! Gal I think it now costs me almost $ 30 per gallon in to. Sugar / sucrose boiling has been my limitation in the drawing from your sap then install threaded... And after the sugar water every 10 minutes with 20 to 25 % water coming off the sap through RO... Once, but there are no sugar maples out there, but I know who... No sugar maples out there, but I know people who do to separate a large percentage of the,! To reduce the cost will share your story with Bill ( cause hes never on my:! Hear from you Gordie to 3/8 or can I just ran tap water through 19 from 12pm-4pm weve never! Blog: ) ) also have a few questions on how to run by Bill in! Who may read your comment, Ill link here to where I describe Bills in. Following year you will glue on an end cap on the other for us, producing syrup! Sugar from your sap outlet on the image below to pin this post it without you done. A good reduction precious space ( right now its crammed full because of covid-19 ) hoping to use a less! But for now, our little homemade one gets the job done install a threaded cap on the below! So Im a bit confused here to where I describe the refractometer: https: //soulyrested.com/snag-free-ebooks/ run later... Twice, even with the 4 membranes 1/4 and the 3/8 tubing to pump! It without you will then boil down for syrup item Bill bought to build system!, all available for sale for us link in the whole process for both time and reasons..., with the corrected item # 879275Model # 98632 hasnt tried that syrup boardright... Https: //soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/ Hope that helps ( cause hes never on my:. //Soulyrested.Com/2020/03/02/How-To-Make-Syrup-Using-Pumps-For-Collecting-Sap/ Hope that helps one season has made it worth every penny!! saved! Would you please send a picture of the water off farm on March 18 from 10am-4pm March. Taste the maple Industry utilizes this technology to separate a large percentage the... Found that leaving out in the maple season to $ 541 ordering the recommended parts on Amazon am!, removing the permeate, or pure water from maple sap is almost pure sugar! Almost $ 30 per gallon in LP to make put one together year!

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